How to judge the advantages and disadvantages of kaolin?
Time:
2024-04-18 20:24
Source:
Mainly look at the following aspects.
Whiteness Brightness
Kaolin whiteness is divided into natural whiteness and calcined whiteness. For ceramic raw materials, the higher the calcined whiteness is the better the quality. The presence of impurities such as Fe2O3 and MnO2 in kaolin will reduce its natural whiteness.
Particle size distribution
The particle size distribution characteristics of kaolin are of great significance to the selectivity of the ore and the process application, and its particle size, its plasticity, slurry viscosity, ion exchange, molding properties, drying properties, firing properties have great influence. Various industrial sectors have specific particle size and fineness requirements for different uses of kaolin.
Plasticity
Plasticity is the basis of the molding process of kaolin in ceramic blanks, and is also the main technical indicator of the process. The higher the plasticity index, the better the molding performance. The plasticity of kaolin can be divided into four levels, strong plasticity >153.6, medium plasticity 7-152.5-3.6, weak plasticity 1-7<2.5, non-plasticity <1.
Combination
It refers to the performance of kaolin combining with non-plastic raw materials to form a plastic clay mass with certain drying strength. Usually any kaolin with strong plasticity also has strong binding ability.
Viscosity
Viscosity refers to the internal fluid due to internal friction and hinder its relative flow of a characteristic, in the production process, viscosity is of great significance, it is not only an important parameter of the ceramic industry, also has a great impact on the paper industry. Generally montmorillonite content, fine particles, exchangeable cations mainly sodium, its viscosity and thickness coefficient is high.
Drying performance
Drying performance refers to the performance of kaolin clay in the drying process, including drying shrinkage, drying strength and drying sensitivity. Drying shrinkage refers to the shrinkage of kaolin clay material after losing water and drying, generally in 3-10%. The finer the particle size, the larger the specific surface area, the better the plasticity, the larger the drying shrinkage. Drying strength refers to the flexural strength of the clay after drying to constant weight. Generally high drying sensitivity of kaolin is easy to form defects, low in the drying of the safer.
Sinterability
Sinterability refers to the molded solid powdered kaolin billet heated to close to its melting point (generally more than 1000 ℃), the material spontaneously fill the grain gap and densification properties. Sintering temperature and sintering range in the ceramic industry is an important parameter in deciding the billet formula and selecting the type of kiln. A low sintering temperature and a wide sintering range (100-150°C) are preferred for the test material.
Sintering shrinkage
Sintering shrinkage refers to the dried kaolin blanks in the firing process, a series of physicochemical changes (dehydration, decomposition, generation of mullite, etc.), resulting in product shrinkage properties, also divided into line shrinkage and body shrinkage of two kinds. Too much firing shrinkage will easily lead to cracking of the blank.
Fire resistance
Refractoriness is the ability of kaolin to resist high temperature without melting. The refractoriness of pure kaolin is generally about 1700 ℃, when the content of hydrous mica and feldspar is more, and the content of potassium, sodium and iron is high, the refractoriness decreases, and the refractoriness of kaolin is at least not less than 1500 ℃. The industrial sector stipulates that the R2O content of refractories is less than 1.5-2%, and Fe2O3 is less than 3%.
Suspension
Suspension and dispersion refers to the performance of kaolin dispersed in water difficult to precipitate. Also known as anti-flocculation. Generally the finer the particle size, the better the suspension. Kaolin used in the enamel industry requires good suspensibility. Generally according to the sample dispersed in water after a certain period of time to determine the settling speed of its suspension performance is good or bad.
Selectivity
Selectability refers to the kaolin ore by hand selection, mechanical processing and chemical treatment, in order to remove harmful impurities, so that the quality of industrial requirements of the performance. The selectivity of kaolin depends on the mineral composition of the harmful impurities, the state of existence, the size of the particles and so on.
Adsorption
Kaolin has the performance of adsorbing various ions and impurities from the surrounding medium, and has a weak ion exchange property in solution. The advantages and disadvantages of these properties mainly depend on the main mineral composition of kaolin.
Chemical Stability
Kaolin has strong acid resistance, but its alkali resistance is poor. This property can be used to synthesize molecular sieves.
Electrical insulation
High-quality kaolin has good electrical insulation, the use of this property can be used to make high-frequency ceramics, radio ceramics. The level of electrical insulation performance can be measured by its resistance to electrical breakdown.
Among the above performance indicators, particle size distribution is a very important aspect. Ultrafine kaolin in today's industry is more and more widely used, the higher the fineness, the more significant effect.
Kaolin belongs to a kind of non-metallic minerals, its texture is pure white and delicate, loose earthy, with very good refractoriness and plasticity. The use of kaolin is very wide, its main application in refractory materials, ceramics, paper making and other fields. Secondly, it is used in pencils, daily use cosmetics, soap, pesticides, medicine, textile, petroleum, chemical, building materials, national defense and other industrial sectors.
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